Hydroform Trimming Machines
Precision trimming.
perfect results.
Our Tube End Trimming Machines deliver high-speed, precision trimming of hydroformed tubes and complex formed components. Build for demanding production environments, our machines provide clean cuts, consistent accuracy, and high throughput across a wide range of materials and shapes.
Whether you’re producing automotive exhaust components, structural parts, or custom tubular geometries, Vulcan Tool Company delivers reliable solutions for tube end trimming, notching, and finishing. Our systems handle complex shapes and tight tolerances, where traditional dies fall short.
High-performance tube end trimmers
HIGH PRODUCTION
Process up to 300 tubes per hour with consistent precision. Ideal for high-volume manufacturing of hydroformed tubes, exaust components, and structural parts.
Burr-free Cuts
Achieve clean, distortion-free cuts with no burrs or pinch-trim marks. Perfect for industries requiring tight tolerances such as automotive, aerospace, and defense.
Fully Automated
Automated trimming of one or both ends reduce labor while increasing efficiency and repeatability across production runs.
Long tool life
Durable tooling designed for extended use. Dies can be easily sharpened through grinding, minimizing downtime and reducing operating costs.
Versitile trimming capabilities
Handle complex shapes including notches, angled cuts, curves, & irregular geometries. Ideal for applications where standard trimming methods are not effective.
Ideal for a wide range of applications
Automotive exhaust systems
Aerospace tubular parts
Ammunition & defense components
Conveyor & industrial system components
Shock Absorbers
& More
Vulcan End trimming machine in action
Technical Specification
| Specification | Description |
|---|---|
| Machine Type | Horizontal shear end trimming system |
| Configuration | Single-end or dual-end (simultaneous trimming) |
| Trim Method | Brehm shear supported trimming (chipless) |
| Max Tube OD | Up to 5.00” (model dependent) |
| Part Types | Round, square, rectangular, hydroformed, stamped/drawn components |
| Edge Quality | Square, clean, burr-minimized edge |
| Repeatability | ±0.005” – ±0.010”* |
| Tooling | Custom, part-specific interchangeable trimming adapters |
| Changeover Time | Typically 15–30 minutes* |
| Clamping System | Multi-point clamping with full part stabilization |
| Automation Ready | Yes – robot load/unload compatible |
| Control System | PLC-based (Siemens, Omron, Allen-Bradley or per customer request) |
| Drive System | Hydraulic trimming actuation |
| Power Requirements | 480V / 3-phase (typical, configurable) |
| Recommended Trim Allowance | Max 0.50” / Min ≥ 2.5× wall thickness |
* Application dependent
GET IN TOUCH
Our team is ready to help you find the right solution for your needs.
Email: [email protected]
Phone: (937) 253-6194
